MANUFACTURING PROCESSES
CNC Multi Axis Milling Process:
Types of CNC Multi Axis Milling process:
CNC milling can be categorized into several types based on the number of axes the machine can operate on and the specific milling operations performed. The primary types include:
- 3-Axis CNC Milling: This is the most common type, where the cutting tool moves along the X, Y, and Z axes. It is suitable for basic tasks like drilling and slot milling, and is widely used for producing simple parts and components.
- 4-Axis CNC Milling: In addition to the X, Y, and Z axes, these machines include a fourth rotational axis (A-axis), allowing the workpiece to rotate. This enables more complex operations such as continuous cutting on multiple sides without manual repositioning of the workpiece.
- 5-Axis CNC Milling: These advanced machines operate on X, Y, and Z axes, and two additional rotational axes (A and B or C). This allows the cutting tool to approach the workpiece from virtually any direction, making it ideal for intricate and precise components, such as those used in aerospace and medical industries.
- Horizontal CNC Milling: Here, the spindle is oriented horizontally, which is particularly effective for cutting deep cavities and complex shapes. The horizontal setup provides better chip evacuation and is suitable for high-volume production runs.
- Vertical CNC Milling: In this type, the spindle is oriented vertically. It is the most common setup and is ideal for projects where the top surface of the part is the primary area of machining. Vertical milling machines are versatile and easier to program for simple operations.
- Multi-Axis CNC Milling: Machines with more than five axes (such as 6-axis or 7-axis) fall into this category. They provide even greater flexibility and precision, allowing for the manufacturing of highly complex parts with minimal setups and interventions.
Each type of CNC milling machine offers distinct advantages and is chosen based on the complexity, precision requirements, and specific applications of the machining tasks.
Read More
CNC Milling at Metro Precision Aerospace
Welcome to Metro Precision Aerospace, where innovation and precision drive our CNC Milling services. Our expertise in CNC Milling allows us to deliver top-tier, meticulously crafted components that meet the demanding standards of the aerospace industry. Discover how Metro Precision Aerospace leverages advanced milling technology to produce superior results.
Our CNC Milling Capabilities
At Metro Precision Aerospace, we excel in CNC Milling, a crucial process for shaping complex parts with unmatched accuracy. Our state-of-the-art CNC milling machines are designed to handle intricate geometries and a variety of materials, ensuring we meet the specific requirements of aerospace manufacturing.
The Metro Precision Aerospace Advantage
– Advanced Precision: Our CNC milling machines are equipped with the latest technology, allowing us to achieve tight tolerances and detailed finishes on every part.
– Material Versatility: We have the capability to mill a wide range of materials, including aluminum, titanium, stainless steel, and high-performance alloys, tailored to aerospace applications.
– Complex Geometries: Our CNC milling processes enable us to create complex shapes and features, essential for the sophisticated designs required in the aerospace industry.
– Efficient Production: With our advanced machinery and streamlined processes, we ensure efficient production, reducing lead times and optimizing costs.
Applications in Aerospace
CNC Milling at Metro Precision Aerospace is integral to the creation of various aerospace components, including:
– Structural Parts: We manufacture critical structural components that contribute to the integrity and strength of aircraft.
– Engine Components: Our precision milling capabilities produce engine parts that meet stringent performance and durability requirements.
– Avionics Housings: We mill precise housings and enclosures for avionics and electronic systems, ensuring optimal protection and performance.
– Custom Parts: We accommodate custom orders, delivering parts that meet the unique specifications of each aerospace project.
Quality Assurance
At Metro Precision Aerospace, quality is paramount. Our CNC milling processes are governed by rigorous quality control protocols to ensure every part meets or exceeds industry standards. We hold ISO 9001 certification, underscoring our commitment to excellence and continuous improvement.
Why Choose Metro Precision Aerospace?
Choosing Metro Precision Aerospace for your CNC milling needs means partnering with a company dedicated to precision, innovation, and customer satisfaction. Our experienced team collaborates with you to understand your requirements and deliver solutions that enhance your aerospace projects.
Contact Us
Ready to experience the exceptional quality of Metro Precision Aerospace’s CNC Milling services? Contact us today to discuss your milling needs. Our team is here to provide you with the precision, quality, and service that your aerospace projects demand.
—
At Metro Precision Aerospace, we mill the future of aerospace, one precise part at a time. Join us in advancing aerospace technology with our superior CNC Milling services.
CNC Turning Process:
CNC Turning Services by Metro Precision Aerospace
Welcome to Metro Precision Aerospace!
At Metro Precision Aerospace, we specialize in delivering high-precision CNC turning services tailored to meet the exacting standards of the aerospace industry. Our state-of-the-art facility and advanced CNC turning machines enable us to produce complex components with exceptional accuracy and efficiency.
Read More
Why Choose Our CNC Turning Services?
1. Advanced Technology
We utilize the latest CNC turning technology to ensure precise and repeatable results. Our equipment is capable of handling a wide range of materials, including aluminum, titanium, stainless steel, and high-performance alloys, making us your go-to partner for all your aerospace machining needs.
2. Skilled Expertise
Our team of highly skilled engineers and machinists brings years of experience and a deep understanding of the aerospace sector. We are committed to delivering components that meet stringent quality standards and exceed our clients’ expectations.
3. Comprehensive Capabilities
From prototype development to full-scale production, Metro Precision Aerospace offers comprehensive CNC turning services. Our capabilities include:
– Straight Turning: Achieve perfect cylindrical shapes with precise dimensional control.
– Taper Turning: Create conical components with varying diameters along their length.
– Facing: Produce flat surfaces on the ends of workpieces with flawless finishes.
– Grooving and Parting: Cut narrow grooves or completely separate parts with accuracy.
– Threading: Manufacture internal and external threads to exact specifications.
– Boring and Drilling: Enlarge holes and create precise internal features.
– Spherical/Ball Turning: Create perfectly sphere like components with different diameters along their length.
4. Quality Assurance
Quality is at the heart of everything we do. At Metro Precision Aerospace, we implement rigorous quality control processes to ensure every component meets the highest industry standards. Our advanced inspection equipment and dedicated quality assurance team guarantee precision and reliability in every project.
5. Custom Solutions
We understand that each project is unique. Our team works closely with you to understand your specific requirements and deliver customized solutions that fit your needs. Whether you require a single prototype or a large production run, we provide flexible and scalable services to support your goals.
Our Process:
Consultation and Design Review
We begin by discussing your project requirements in detail, reviewing design specifications, and providing expert guidance to optimize manufacturability.
Programming and Setup
Our experienced programmers convert your designs into CNC programs using advanced CAM software. We then set up our machines to ensure precise execution.
Precision Machining
Our CNC turning process utilizes cutting-edge machinery and tooling to produce parts with tight tolerances and superior surface finishes. We monitor every stage of production to maintain quality and consistency.
Inspection and Delivery
Each component undergoes thorough inspection to verify its compliance with your specifications. We then package and deliver your parts promptly, ensuring they arrive in perfect condition.
Contact Us
Ready to take your aerospace components to the next level? Contact Metro Precision Aerospace today to discuss your CNC turning needs. Our team is here to provide you with the highest quality machining services and support your mission for excellence in the aerospace industry.
Phone: +917397486649 (For UK Clients, +447802743237)
Email: sales@metroprecisionaerospace.com
Address: 19 Anna Street, TMP Nagar, Padi, Chennai, India 600050
Experience precision, quality, and reliability with Metro Precision Aerospace – your trusted partner in CNC turning services.
CNC Turning at Metro Precision Aerospace
Welcome to Metro Precision Aerospace, where precision meets innovation. Our CNC Turning services are at the forefront of the aerospace industry, providing unparalleled accuracy, efficiency, and quality. Here’s how Metro Precision Aerospace leverages cutting-edge technology and expert craftsmanship to deliver superior CNC Turning solutions.
Our CNC Turning Capabilities
At Metro Precision Aerospace, we specialize in CNC Turning, a process that transforms raw materials into precisely engineered components. Our state-of-the-art CNC turning centers are equipped with the latest technology to handle a wide range of materials and complex geometries, ensuring we meet the stringent requirements of the aerospace sector.
How CNC Turning Works
CNC Turning is a sophisticated manufacturing process where we rotate the workpiece while our cutting tools precisely remove material to create the desired shape. Our skilled technicians program our CNC machines to execute exact movements, ensuring each component meets the highest standards of accuracy and consistency.
The Metro Precision Aerospace Advantage
– Precision Engineering: We employ advanced CNC turning machines that deliver exceptional precision, producing parts with tight tolerances and intricate details.
– Versatile Materials Handling: Whether it’s Aluminum, titanium, stainless steel, or exotic alloys, we have the expertise to turn a wide variety of materials to meet your specific needs.
– Complex Geometries: Our CNC turning capabilities allow us to create complex shapes and features that are essential for modern aerospace components.
– Efficient Production: Our streamlined processes and state-of-the-art machinery enable us to produce high-quality parts quickly and efficiently, reducing lead times and costs.
Applications in Aerospace
CNC Turning at Metro Precision Aerospace is integral to the production of various aerospace components, including:
– Engine Parts: We manufacture high-precision engine components that withstand extreme conditions and perform reliably.
– Landing Gear Components: Our CNC turning processes produce robust parts critical for the safety and performance of landing gear systems.
– Structural Elements: We create structural components that contribute to the integrity and durability of aircraft frameworks.
– Custom Parts: We cater to custom requirements, producing bespoke parts that meet the unique specifications of each aerospace project.
Quality Assurance
Quality is at the heart of everything we do at Metro Precision Aerospace. Our CNC turning processes are governed by rigorous quality control measures, ensuring every part we produce meets or exceeds industry standards. We are ISO 9001 certified, reflecting our commitment to delivering excellence in every project.
Why Choose Metro Precision Aerospace?
When you choose Metro Precision Aerospace for your CNC turning needs, you gain a partner dedicated to innovation, precision, and customer satisfaction. Our experienced team works closely with you to understand your requirements and deliver solutions that drive success in your aerospace endeavours.
Contact Us
Ready to experience the Metro Precision Aerospace difference? Contact us today to discuss your CNC turning requirements. Our team is here to provide you with the precision, quality, and service you deserve.
—
At Metro Precision Aerospace, we turn possibilities into reality, one precision part at a time. Join us in shaping the future of aerospace technology with our exceptional CNC Turning services.
Sheet Metal Parts Production at Metro Precision Aerospace
Welcome to Metro Precision Aerospace, where precision and innovation converge to create top-quality sheet metal parts for a wide range of industries. Our state-of-the-art sheet metal production line is equipped to manufacture a variety of parts, including machine cabinets, with exceptional accuracy and durability. Explore how we cater to the unique needs of the Automobile, Medical Device, Aerospace, Defence, and Packaging industries and various other industries listed below with our advanced sheet metal fabrication capabilities.
Read More
Our Sheet Metal Capabilities
At Metro Precision Aerospace, we specialize in the precision manufacturing of sheet metal parts. Our advanced machinery and skilled technicians ensure we deliver high-quality components that meet the stringent requirements of various industries. We work with a variety of metals, including aluminum, stainless steel, alloy steels and galvanized steel, to produce parts that are both robust and reliable.
Sheet Metal Parts Production at Metro Precision Aerospace
At Metro Precision Aerospace, we pride ourselves on our comprehensive and precise sheet metal parts production process. Our state-of-the-art facilities and expert team ensure every part meets the highest standards of quality and accuracy. Here’s a detailed look at our production process, from design to final assembly.
Stage 1: Design and Laser Cutting
- 3D Design and Flat Pattern Generation: We start with a detailed 3D design, from which we generate a precise flat pattern. This ensures that every part is accurately represented and prepared for the manufacturing process.
- Laser Cutting: We use advanced laser cutting technology to cut sheet metal from large sheets based on the flat pattern. This process guarantees precision and minimal material waste.
Stage 2: Fastener Installation
- Press Fitting of Sheet Metal Fasteners: We are specialists of Sheet metal fasteners listed below and we press fit self-clinching studs and self-clinching nuts into the laser-cut sheet metal parts. This step ensures robust and secure fastening solutions integral to the structural integrity of the final product.
These are some of the sheet metal fasteners:
- Self-Clinching Studs
- Self-Clinching Nuts
- Self-Clinching Standoffs
- Self-Clinching Pins
- Blind Rivets
- Threaded Inserts
- Captive Screws
- Sheet Metal Screws
- Locking Nuts
- Weld Nuts
- Push-In Fasteners
- Retaining Rings
- Rivet Nuts
- Panel Fasteners
- Cable Tie Mounts
- Panel Clips
- Speed Nuts
- J-Nuts
- U-Nuts
- Snap Fasteners
Stage 3: Sheet Folding
- Laser Scribing for Fold Lines: We use laser scribing to draw precise fold lines on the sheet metal. This technique ensures accurate folding as per the design specifications. To ensure the accuracy of the fold line, it is done at the same time in the same setting when carrying out the Laser cutting operation of the flat pattern manufacturing process.
- Sheet Folding: Our skilled technicians fold the sheet metal along the scribed lines to achieve the desired shapes and angles with high precision.
Stage 4: Joining Processes
- Arc Welding: For robust joints, we employ arc welding techniques suitable for thicker and structural components.
- Spot Welding: Spot welding is used for joining sheet metal parts at specific points, providing strong and reliable joints.
- Resistance Welding: This method is utilized for efficient and consistent joining of sheet metal parts.
Stage 5: Surface Treatment
- Zinc Plating: We apply zinc plating to enhance the corrosion resistance of the sheet metal parts, ensuring durability and longevity.
- Inspection for Gaps and Voids: Our quality control team inspects the parts for any gaps or voids that need to be addressed.
Stage 6: Filling and Finishing
- Gap Filling: We use automotive high-temperature putty compound to fill any gaps or voids identified during inspection.
- Curing: The filled parts are cured for 24 hours to ensure the putty compound sets correctly.
- Hand Polishing: After curing, our technicians hand polish the parts to achieve a smooth and flawless surface.
Stage 7: Masking and Quality Control
- Masking Specific Contact Surfaces: We mask specific contact surfaces using high temperature compatible masking tapes to prevent them from being powder coated or painted. This step is crucial to ensure the parts remain EMC (Electromagnetic Compatibility) compliant. These special high temperature masking tapes are capable of withstanding up to 400 DegC as the powder coating process goes 200-240 DegC
- Quality Control Inspection: Our quality control engineers rigorously check the sheet metal parts as per drawing specification including dimensions to ensure they meet the required specifications.
Stage 8: Coating and Painting
- Powder Coating: Depending on customer specifications, we apply a durable powder coating to protect the parts and enhance their appearance.
- Spray Painting: Alternatively, we use spray painting for a high-quality finish as per the customer’s requirements.
Stage 9: Final Inspection and Assembly
- Dimensional Inspection: We conduct a thorough dimensional inspection to confirm that the parts meet all specified tolerances and dimensions.
- Assembly and Check for Assemble-ability: Finally, we assemble the parts and check for ease of assembly, ensuring that all components fit perfectly and function as intended.
At Metro Precision Aerospace, we are committed to delivering top-quality sheet metal parts that meet the stringent demands of various industries, including aerospace, automotive, medical devices, defense, and packaging. Contact us today to learn how our expertise and advanced manufacturing processes can meet your specific needs.
Our sheet metal parts used in the machines are exported to 90 countries in the world.
By detailing our comprehensive process, Metro Precision Aerospace demonstrates our commitment to precision, quality, and customer satisfaction. Our rigorous production stages ensure that every sheet metal part we produce meets the highest standards, making us a trusted partner in the industry.
Applications of our sheet metal parts by Industry
- Automobile Industry
- Engine Parts: We manufacture high-precision engine parts that enhance performance and efficiency. Covers, brackets, and housings that support and protect engine components.
- Body Panels: Our durable and precisely crafted body panels contribute to the structural integrity and aesthetic appeal of vehicles. Sheet metal is used to manufacture body panels, doors, hoods, and roofs.
- Chassis Parts: We produce chassis components that ensure vehicle stability and safety. Structural elements that form the vehicle’s framework.
- Interior Trim: Decorative and functional interior components like dashboards and control panels.
- Medical Device Industry
- Equipment Housings: Our sheet metal housings protect sensitive medical equipment and ensure reliable operation.
- Instrument Panels: We craft precise instrument panels that are integral to the functionality of medical devices.
- Custom Brackets: Our custom brackets and supports are essential for various medical applications, ensuring stability and precision.
- Brackets and Supports: Custom brackets for mounting and supporting medical instruments and equipment.
- Sterile Containers: Metal containers and trays for sterilizing and storing surgical instruments.
- Aerospace Industry
- Aircraft Interiors: We manufacture lightweight and durable components for aircraft interiors, enhancing passenger comfort and safety such as Panels, seats, overhead bins, and other interior fittings.
- Engine Mounts: Our high-strength engine mounts withstand extreme conditions and provide reliable performance.
- Structural Components: We produce critical structural parts that contribute to the integrity and longevity of aerospace frameworks. Fuselage sections, wing ribs, and landing gear parts.
- Avionics Housings: Enclosures for sensitive electronic equipment and instrumentation.
- Packaging Industry
- Machine Cabinets: We produce sturdy and functional machine cabinets that protect packaging machinery and ensure efficient operation.
- Custom Enclosures: Our custom enclosures are designed to meet the specific needs of packaging lines, providing optimal protection and functionality.
- Component Brackets: We manufacture durable brackets that support various components within packaging systems, ensuring stability and efficiency.
- Defence Industry
- Armor Plating: Protective armor for military vehicles and equipment.
- Weapon System Housings: Enclosures for weaponry and ammunition storage.
- Communication Equipment: Housings and mounts for communication devices and radar systems.
- Vehicle Components: Structural parts and panels for military vehicles and aircraft.
- Electronics Industry
- Enclosures: Housings for electronic devices, servers, and computer systems.
- Mounting Brackets: Supports for electronic components and circuit boards.
- Racks and Cabinets: Metal racks and cabinets for data centers and network equipment.
- Heat Sinks: Components designed to dissipate heat from electronic devices.
- Construction Industry
- Structural Components: Beams, columns, and frameworks for buildings and infrastructure.
- Facade Panels: Exterior cladding and decorative panels for buildings.
- HVAC Systems: Ductwork, vents, and housings for heating, ventilation, and air conditioning systems.
- Roofing and Siding: Metal sheets used for roofing and wall cladding.
- Consumer Goods Industry
- Appliance Housings: Enclosures for household appliances like refrigerators, washing machines, and ovens.
- Furniture Components: Metal frames and parts for office furniture, shelving units, and fixtures.
- Lighting Fixtures: Housings and frames for indoor and outdoor lighting solutions.
- Sporting Goods: Metal parts for bicycles, fitness equipment, and other sporting goods.
- Renewable Energy Industry
- Solar Panel Frames: Mounting systems and frames for solar panels.
- Wind Turbine Components: Structural parts for wind turbine towers and nacelles.
- Battery Housings: Enclosures for energy storage systems and battery packs.
- Support Structures: Metal supports and mounts for various renewable energy installations.
- Marine Industry
- Hull Components: Panels and structural parts for boat and ship hulls.
- Deck Equipment: Metal fixtures and fittings for decks and superstructures.
- Engine Rooms: Housings and supports for marine engines and equipment.
- Cabin Interiors: Interior panels and components for marine cabins and living quarters.
- Agriculture Industry
- Machinery Components: Parts for tractors, harvesters, and other agricultural machinery.
- Storage Silos: Metal silos and bins for grain storage and handling.
- Irrigation Systems: Components for irrigation systems, including pipes and fittings.
- Animal Housing: Metal structures and enclosures for livestock and poultry farming.
- Food and Beverage Industry
- Processing Equipment: Components for food processing machinery, such as mixers, conveyors, and slicers.
- Storage Tanks: Stainless steel tanks for storing liquids, including dairy products, beverages, and edible oils.
- Packaging Machinery: Metal parts for packaging equipment, including fillers, cappers, and labelers.
- Kitchen Equipment: Commercial kitchen appliances and fittings, such as ovens, fryers, and prep tables.
- Railway Industry
- Train Carriages: Structural components and panels for train carriages and locomotives.
- Interior Fittings: Metal parts for train interiors, including seating frames, luggage racks, and paneling.
- Track Components: Metal components for railway tracks, including rails, fasteners, and supports.
- Electrical Enclosures: Housings for electrical and control systems in trains.
- Oil and Gas Industry
- Pipeline Components: Metal pipes, flanges, and fittings for oil and gas transportation.
- Refinery Equipment: Structural components and housings for refining machinery and equipment.
- Offshore Platforms: Metal frameworks and support structures for offshore oil rigs.
- Storage Tanks: Large metal tanks for storing crude oil, refined products, and natural gas.
- Telecommunications Industry
- Antenna Mounts: Metal mounts and brackets for telecommunications antennas and satellite dishes.
- Tower Components: Structural parts for cell towers and communication masts.
- Enclosures: Protective housings for communication equipment and server racks.
- Cabinets and Racks: Metal cabinets and racks for housing telecommunications equipment in data centers and relay stations.
Quality Assurance
Quality is our top priority at Metro Precision Aerospace. Our sheet metal production processes are governed by rigorous quality control measures, ensuring every part we produce meets or exceeds industry standards. We are ISO 9001 certified, reflecting our commitment to delivering excellence in every project.
Why Choose Metro Precision Aerospace?
Choosing Metro Precision Aerospace means partnering with a company dedicated to precision, innovation, and customer satisfaction. Our experienced team works closely with you to understand your requirements and deliver solutions that drive success across various industries.
Contact Us
Ready to experience the Metro Precision Aerospace difference? Contact us today to discuss your sheet metal parts requirements. Our team is here to provide you with the precision, quality, and service you deserve.
At Metro Precision Aerospace, we shape the future of multiple industries with our exceptional sheet metal parts. Join us in elevating the standards of manufacturing with our advanced sheet metal fabrication services.